Product Introduction‌

The ‌Pillow Packaging Machine 100G Horizontal Packaging Machine‌ is an industrial-grade horizontal form-fill-seal (HFFS) system engineered for high-efficiency packaging of granular, powdered, and small solid products in 100g portions.Designed for medium-to-large production lines, it automates the entire process from film feeding to sealed pouch output, achieving precision (±0.5g accuracy) at speeds of 40–60 pouches/minute.The machine features a modular SUS304 stainless steel construction, complying with ISO 9001/CE standards, and specializes in producing three-side-sealed pillow-type pouches—ideal for retail-ready packaging across food, pharmaceutical, and cosmetic industries.

Key innovations include:

Servo-Driven Precision‌: Dual servo motors control film transport and filling synchronization, reducing material waste by 1.5% compared to mechanical systems.

Smart HMI‌: 7-inch touchscreen with multi-language interface (English/Spanish/Russian) for parameter adjustments (pouch length: 65–380mm; width: 30–150mm).

Hybrid Sealing‌: Combines thermal sealing (150–200°C adjustable) with air cooling for consistent seal integrity across laminated PE/PP films (80–200μm thickness).

Technical Specifications‌

Core Performance Metrics‌

• Model Variants‌: HP-100G (standard) / HP-100G-N2 (nitrogen-flush version).

• Bag Dimensions‌: Adjustable for 50–200g capacities;         default optimized for 100g (±3g) portions.

• Film Compatibility‌: Laminated PE/PP/AL rolls (max roll diameter: 300mm; width: 120–320mm).

• Weighing System‌: Load-cell-based gravimetric filler with anti-bridging vibrators.

• Sealing Mechanism‌: Triple-seal cross jaws with PID temperature control (±2°C accuracy).

• Production Speed‌: 40–60 pouches/minute (dependent on product density and film type).

• Power Requirements‌: 220V/50Hz, 4.2kW (regenerative braking reduces consumption by 18%).

• Air Pressure‌: 0.6MPa minimum;consumption: 0.35m³/minute for pneumatic components.

• Machine Footprint‌: 1800(L)×1000(W)×2400(H)mm;weight: 950kg.

Advanced Features‌

• CCD Print Registration‌: Ensures graphic alignment accuracy (±1mm) for pre-printed films.

• Dust Extraction‌: 600m³/hr suction with HEPA filtration for powdered products like spices or milk powder.

• Quick-Change Tooling‌:<3-minute die adjustments for switching between product shapes (e.g., sticks vs. cubes).

Application Scenarios‌

1. Food Industry‌

   Packaging 100g portions of snacks (e.g., nuts, crackers), where the horizontal flow design prevents product crushing.The machine’s gentle handling preserves fragile items like wafer biscuits during transport.

2. Pharmaceuticals‌

   Dosing powdered supplements or effervescent tablets into moisture-resistant pouches.Optional desiccant insertion modules meet USP<671>packaging standards.

3. Cosmetics & Chemicals‌

   Filling bath salts or detergent pods with integrated weight-check rejection systems (accuracy: ±0.8g). Compatible with eco-friendly PLA films for sustainable branding.

4. Agricultural Products‌

   Packaging seeds or fertilizers in UV-blocking films, with optional gas flushing to inhibit mold growth in humid climates.

Operating Instructions‌

Pre-Operation Setup‌

1. Film Loading‌

   Mount the film roll on the unwind shaft, threading through all guide rollers.For pre-printed films, align registration marks using the CCD camera calibration tool.

2. Parameter Configuration‌

   Input pouch dimensions (e.g., 150×100mm for 100g), sealing temperature (170°C for PE films), and fill speed via the touchscreen.Conduct a 10-cycle empty run to verify tracking.

3. Product Calibration‌

   Adjust the auger feed rate (coarse/fine stages) using a 100g test sample.Validate weight consistency with 10 consecutive fills (±3g tolerance).

Production Cycle Workflow‌

1. Film Forming‌

   The horizontal forming collar shapes flat film into a tube, sealed longitudinally by the vertical sealer.

2. Filling Phase‌

   Vibratory feeder aligns products;the load cell triggers cutoff at the 100g threshold.For powders, the auger’s anti-bridging design ensures uninterrupted flow.

3. Cross Sealing‌

   Dual heat jaws create the pouch ends while a rotary cutter separates finished units.Cooling blowers solidify seals within 0.5 seconds.

4. Output & Inspection‌

   Conveyor transfers pouches to checkweighers or vision systems for quality control.

Maintenance Protocols‌

• Daily‌: Clean residual product from auger/funnel;inspect sealing jaws for debris using alcohol wipes.

• Weekly‌: Lubricate chain drives with NSF H1 grease;calibrate load cells with certified weights.

• Monthly‌: Replace worn film transport belts;inspect electrical terminals for corrosion.

Troubleshooting & FAQs‌

‌Common Operational Issues‌

1. ‌Seal Leaks‌

   Cause: Temperature fluctuations or film surface contamination (e.g., powder residues).

   Solution: Clean jaws with isopropyl alcohol;increase temperature by 5–10°C if using high-barrier films.

2. ‌Film Wrinkling‌

   Cause: Uneven tension across guide rollers or misaligned forming collar.

   Solution: Rebalance unwind brake pressure;realign collar using the laser alignment tool.

3. ‌Weight Drift‌

   Cause: Auger wear or product clumping in hopper.

   Fix: Replace auger flights annually;install hopper agitators for hygroscopic materials.

‌Frequently Asked Questions‌

‌Q1: Can it handle two-phase products (e.g., powder + liquid sticks)?  ‌

Yes, with a dual-hopper option (additional $1,200).The liquid filler doses first, followed by powder topping.

‌Q2: Minimum film width for 20g sticks?  ‌

70mm minimum width for 45mm-long sticks;narrower films risk sealing failures.

‌Q3: Warranty coverage for chocolate packaging?  ‌

Standard 1-year warranty excludes sugar residue damage;optional Teflon-coated jaws (+$350) prevent sticking.

‌Q4: How to integrate with checkweighers?  ‌

Rejection signals connect via 24V DC I/O or OPC-UA protocol for ERP integration.