Technical Introduction

The Hot Selling 100g Detergent Packaging Machine represents China's cutting-edge automated packaging technology, specifically engineered for precision filling of powdered detergents, washing powders, and granular cleaning agents.   With ±0.5g weighing accuracy and PLC-controlled servo systems, it achieves speeds of 60-80 bags/minute while maintaining ISO 9001 and CE compliance.   The machine features a fully enclosed stainless steel (SUS304) construction with anti-static coatings, ideal for hygroscopic materials.

Core Specifications

Filling Range: 50-500g adjustable via touchscreen (default 100g preset)

Weighing System: High-precision load cells with vibration compensation (0.5% FS accuracy)

Power Requirements: 220V/50Hz single-phase, 2.2kW servo motor

Pneumatic Components: SMC valves (0.5-0.7MPa) drive auger filling and bag sealing

Material Compatibility: Low-density powders (<0.8g/cm³) like enzyme-based detergents or abrasive soda ash

Dust Control: Integrated pulse-jet filter (99.5% efficiency) with 15m³/min airflow

Operational Workflow

1.   Preparation

Load pre-printed film rolls (PET/PE/AL laminates) onto the unwind shaft

Calibrate auger filler using 100g test weights;   set sealing temperature (150-180°C for polypropylene bags)

2.   Production Cycle

Automatic Mode: Photoelectric sensors detect film position → Vertical form-fill-seal (VFFS) creates pouches → Auger fills precise doses → Date coding applied → Finished bags ejected to conveyor

Manual Override: Emergency stop button halts operation;   PLC logs error codes for diagnostics

3.   Post-Processing

Output bags undergo metal detection (optional) before cartoning

Daily CIP cleaning with compressed air to prevent cross-contamination

Performance Optimization

Smart Dosing: PID-controlled auger adjusts RPM based on material density variations

Energy Recovery: Regenerative braking reduces power consumption by 20% during idle periods

Multi-Layer Protection: Overload sensors trigger shutdown if bag jams or hopper levels exceed limits

Troubleshooting Guide

Common Issues & Solutions

Inconsistent Fill Weight

Root Cause: Powder bridging in hopper or worn auger blades

Action: Activate mechanical vibrators;   replace auger every 6 months (4000+ hours)

Seal Weakness

Root Cause: Contaminated heating elements or incorrect pressure settings

Action: Clean sealing jaws with alcohol wipes;   adjust pressure to 0.3-0.5MPa

Film Misalignment

Root Cause: Loose registration sensor or uneven film tension

Action: Recalibrate photoelectric sensor;   adjust unwind brake torque

FAQ Section

Q1: Can it handle scented detergents with oil additives?

Yes, with Teflon-coated augers and food-grade seals to prevent oil absorption.

Q2: What’s the ROI for small factories?

Typically 8-12 months at 80% utilization (vs. manual packing labor costs).

Q3: How to verify packaging accuracy?

Built-in checkweigher rejects under/over-filled bags (±1g tolerance);   data exportable via USB.

Q4: Warranty for tropical climates?

Extended 2-year coverage available for high-humidity regions (includes corrosion-resistant upgrades).

Sustainability Features

Material Savings: Automatic edge-trim recycling reduces film waste by 7% annually

Energy Efficiency: ECO mode cuts power use by 30% during pauses (>5 minutes)

Recyclability: 85% of components comply with WEEE directives