Product Introduction‌
The ‌Horizontal Wrapping Packaging Machine‌ is an advanced industrial packaging solution designed for high-efficiency form-fill-seal operations across food, pharmaceutical, and consumer goods sectors. Engineered with servo-driven precision and PLC-controlled automation, it achieves production speeds of 40–230 pouches/minute with ±0.5g weight accuracy. Its modular SUS304 stainless steel construction complies with ISO 9001/CE standards, featuring adjustable triple-seal jaws (150–200°C) for retail-ready packaging.
Key competitive advantages include:
Cost Efficiency‌: Priced at 3,000–10,000 per unit (depending on configuration), offering rapid ROI through energy-saving modes that reduce power consumption by 18–22%.
Adaptability‌: Handles laminated PE/PP films (80–200μm) and biodegradable PLA/PBAT options, with quick-change tooling (<5 minutes) for product transitions.
Smart Features‌: Integrated CCD camera ensures print registration accuracy (±1mm), while HEPA dust extraction (500m³/hr) maintains hygiene for powdered products.

Technical Specifications‌

Core Performance Metrics‌

• Speed Range‌: 40–230 pouches/minute (dependent on product dimensions and film type).

• Bag Dimensions‌: Adjustable for 65–280mm length × 30–160mm width × 5–75mm height.

• Film Compatibility‌: Max roll diameter 320mm; width 250–350mm (center-folded U-film).

• Weighing System‌: Gravimetric load-cell filler with dual-stage auger for ±0.5g accuracy.

• Sealing Mechanism‌: Cross-sealing jaws with PID temperature control (±2°C) and air cooling.

• Power Requirements‌: 220V/50Hz, 2.4–3.5kW; air pressure: 0.6MPa (0.3m³/minute consumption).

• Machine Footprint‌: 3700(L)×680(W)×1450(H)mm; weight: 550kg.

Advanced Capabilities‌

• Multi-Lane Configuration‌: Optional 4-lane setup boosts output to 800+ pouches/minute.

• Data Logging‌: USB/RS485 ports export production metrics (CSV format) for quality tracking.

• Hygienic Design‌: CIP (Clean-in-Place) compatibility meets pharmaceutical GMP standards.

Application Scenarios‌

1. Confectionery & Snacks‌

   High-speed wrapping of chocolate bars, biscuits, and stick candies. Nitrogen flushing preserves freshness for premium products.

2. Pharmaceuticals‌

   Single-dose powder sachets (20–300g) with optional desiccant insertion, complying with USP<671>standards.

3. Cosmetics & Chemicals‌

   Portioning liquid soaps or detergent pods using solvent-resistant sealing jaws. Transparent films enable product visibility.

4. Industrial Goods‌

   Packaging adhesives or seeds in UV-blocking films. Gas flushing inhibits mold growth in humid climates.

Operating Instructions‌

Pre-Production Setup‌

1. Film Loading‌

   Mount pre-printed film rolls on the unwind shaft, threading through guide rollers. Align registration marks using the CCD calibration tool.

2. Parameter Configuration‌

   Input pouch dimensions, sealing temperature, and fill weight via the 7" HMI. Conduct 10 empty cycles to verify film tracking.

3. Product Calibration‌

   Adjust auger speed using a 100g test sample. Validate weight consistency (±3g tolerance) and seal integrity.

Production Workflow‌

1. Film Forming‌

   Horizontal forming collar shapes flat film into a tube, sealed longitudinally.

2. Product Feeding‌

   Servo-driven conveyor aligns items; photoelectric sensors trigger cutoff.

3. Cross Sealing & Cutting‌

   Dual heat jaws create pouch ends while rotary blades separate finished units.

Maintenance Protocols‌

• Daily‌: Clean residual product from augers; inspect sealing jaws with alcohol wipes.

• Weekly‌: Lubricate chain drives with food-grade grease; calibrate load cells.

• Monthly‌: Replace worn film transport belts; inspect electrical connections.

Troubleshooting & FAQs‌

Common Operational Issues‌

1. Seal Leaks‌

   Cause: Insufficient temperature or film contamination.

   Solution: Increase temperature by 5–10°C; clean jaws hourly with isopropyl alcohol.

2. Film Wrinkling‌

   Cause: Uneven tension or misaligned forming collar.

   Resolution: Rebalance unwind brake pressure; realign collar.

3. Weight Variations‌

   Cause: Bridging in powder hoppers or auger wear.

   Fix: Install anti-bridging vibrators; upgrade to hardened steel augers.

Frequently Asked Questions‌

Q1: Can it handle two-phase products (e.g., powder + liquid)?‌

Yes, with a dual-hopper option (additional cost). The liquid filler doses first, followed by powder.

Q2: Minimum order quantity for custom pouch dies?‌

Standard dies require 5,000 pouches (MOQ); lead time is 15–20 days for custom designs.

Q3: Warranty coverage for chocolate packaging?‌

Standard 1-year warranty excludes sugar residue damage; optional Teflon-coated jaws (+$350) prevent sticking.